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about our carpets
- materials
- carding
- spinning
- dyeing
- weaving
- finishing
Materials
Our
carpets are made from Tibetan wool which has intense durability
and will grow more beautiful with time, developing a silk-like
sheen with age and use.
Carding
Carding is the process of combing and cleaning the wool, which
is the basic raw material used in carpet making. Carding ensures
that no fiber is intermingled with another and all foreign
particles and dirt are removed. Carding can be done by machine
or hand.
Spinning
After carding, the wool is spun -- drawn and twisted into yarns
of desired thickness. The Tibetan people are skilled spinners
by tradition. We use hand-spun yarns, which have an uneven
structure, when a particular artistic look is desirable in the
pattern of the rug. Machine-spun yarns are used when appropriate
to the design.
Dyeing
We use the type of dye that is most appropriate to your order to
achieve the desired color and texture. The complicated process
of dyeing wool can utilize natural dyes or synthetics. Natural
dyes promote special textures and are less harmful to the
environment, but the process is more demanding and colors are
less brilliant. Synthetic dyes are easier to use and offer
brighter colors than natural dyes. We use azo-free chemical dyes
which are almost completely absorbed into the wool, leaving very
few residuals in the waste water.
Weaving
Once the yarn has been spun and dyed, the real work of making
the carpet begins with weaving. All of our carpets are hand
woven in Tibetan tradition using a simple vertical loom. The
yarn is woven to create an unusual knot called a Senna loop.
These elongated and continuous knots are tied off only when the
weaver changes color or reaches the end of a row. Tibetan rugs
are woven in three densities, 60, 80 and 100 knots per square
inch. The more the knots, denser the weave.
Finishing
When the rug is taken off the loom it is then trimmed to smooth
out the surface and remove any irregularities in the height of
the pile. This process can take up to a week to ensure the
highest quality. Carpets are washed in a mixture that includes
cooked and mashed fruit, which helps to fix the color. We do not
use harsh chemicals during the washing process that can harm the
environment and damage the wool. Rugs are dried in the open air
and stretched.
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